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Production of Pet

PET Preform, PET jar or bottle in a previous state of swelling. First of all raw materials, special PET PET granules are dried to a humidity of 0001% after drying machines, injection molding machine, PET center is transferred to the silos, where heated to 285 ° C. After thawing, the latest technology with a fully computer controlled injection molding machines is injected into the active water-cooled injection molds. Precision molds 5 microns. Here to cool completely hands-free robot technology and preforms are removed from the mold. Us make the most efficient injection molding machines settings for the latest technology, we do in the shortest possible cycle time and the polymer molecules, the smallest level of pressure loss and acetaldehyde production by keeping to a minimum keeps IV. Preforms produced fully automatic blow molding machines, lined up a special in-house transport treylerlarına taken or sold to the customer is placed in a special octabin'lere.


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Glossary of Plastic Manufacturing
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Glossary of Plastic Manufacturing

A blow molding process in the injection mold in which the parison to be inflated.
 


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Glossary of Plastic Manufacturing

Injection molding, plastic melt is the name given to distribute to various cavities away from the injection gate point.


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NEWS

About Polietilen (PE)

About Polietilen (PE)

Polyethylene is one of thermoplastic polymer and the oldest family initially showed only low-density development and generating high-density, linear medium density polyethylene to three new species were added to the family.

Polyethylene is widely used today rather. Addition of new species, namely improvement of polyethylene from toys, household goods up to the many bags of cans are used in the field.

Durability of polyethylene, strong variation, with the advantage of easy workability and dielectric properties are used as very common nowadays.

1. ETHYLENE

Ethylene; Low and High Density Polyethylene and Ethylene Oxide vinyl chloride mono er hand for the Pure Propylene, Polypropylene plant, Normal Propylene; acrylonitrile plant, raw gas and hydrogen in the Aromatics Plant Oil kullanılmaktadır.Aromatik for Carbon Black in hand, and Butadiene Butane mixture with C

2. POLYETHYLENE OF HISTORY

Polymerisation reaction of ethylene, chemical products company in 1930, Imperial Chemical Industries 7ngiliz chance at found. But in the beginning, about 2000 occur under barlık very high pressures of these reactions can be easily applied technology to make the required years. Before long, mechanical and electrical properties to become aware of the polyethylene, began to be used for many different applications. Then, 1950 in li chemist K. Ziegler, under low pressure has developed a polymer reaction update. This method 1970's life in all types of expanded polyethylene, so that date from polyethylene, the world-wide has become the most widely used plastics. Garbage bags, dating back to the electrical insulation was used in a wide variety of areas.

3. POLYETHYLENE MATERIALS

Polyethylene by white, semi-permeable, and highly durable polymer that can be softened. Sold on the market, especially the transparent one. Transparency relates to the degree of intensity. As density increases, the transparency increases. According to the intensity in the market for polyethylene, low density polyethylene (LDPE), linear low density polyethylene (LLDPE), medium density polyethylene (OYPE) and high density polyethylene (HDPE). In each of the four types of polyethylene and ethylene monomer, polymer molecules of different structures are emerging. Polymer molecules are composed of the chain molecules shaped macro provides a variety of different branching of the polyethylene case. For example, LLDPE at no branch will be less, HDPE 'a little bit more, OYPE at is greater. LDPE at branch level is maximum. Polymer properties that one is long or short Dal etkiler.Yoğunluk hardness and strength increases, so transparency increases, the softening temperature increases. This type of liquid to gas and also becomes difficult to affect.

Polyethylene is a polymer of participation. Ethylene, polymer and becomes a catalyst and polyethylene polimerlesmeyi initiator occurs. NCH

4. BASIC PROPERTIES OF POLYETHYLENE MATERIAL

• Lightness and Ease of Use

Materials and furnishings during syllogism ease of mobility, an important advantage compared to alternative materials.

• Flexibility

Resistance to ground movement, especially in infrastructure work in earthquake zones should be taken into account is the most important issues. In 1999 after an earthquake in our country yasananbüyük "natural gas service lines" outside the lines all the infrastructure was damaged. This is because only the natural gas pipeline was to have been decorated with polyethylene pipes. The renovation work after the earthquake in this area all 7ller Bank of drinking water infrastructure using pipes made of polyethylene PE100.

• Good Source Properties

Especially combined with electro-fusion or received resource supply points in PE pipeline is extremely robust tool, tests of the source point in building a more robust seamless pipe regions indicate.

• Durability

• Strength

• joints under pressure and breaking out of the lack of

Excellent source of properties joints out / are preventing rupture or leak.

• Crazing Resistance of Kars to

• Zero corrosion

• Chemical Resistance Impact of the Kars

PE materials with different chemical resistance against the "Project and Technical-Chemicals" section are given.

• low friction

5. Make the INGREDIENTS FOR GOOD SOLID POLYETHYLENE of

GOOD properties of polyethylene make some effects and resistance to increase resistance against being melted down under pressure by the method of mixing chemicals into polyethylene is added.

5.1. Oxidation PREVENTIVES

This type of chemical structure is generally fent as primary and secondary antioxidant is divided into two groups. In other words, radical extinguishers Primary oksidantlar polyethylene macromolecules during the heating and the resulting fragmentation of the radicals are neutralized, prevents proliferation. Secondary antioxidants in an oxygenated environment degradation of the polyethylene formed with parts and hidrosiperoksitleri More prevents decay. These two long-term degradation of polyethylene oksidantlar ensures against resistant.

5.2. UV STABILITY PROVIDERS

Solar ultraviolet light cut all kinds of carbon - carbon bond, and this will impact causes bond breaking weaken over time. This is to move to the front of the sun into the effect of polyethylene polyethylene chemical substances that are placed before absorption. These chemicals, UV absorber and UV to quencher is collected in two groups.

5.3. KAY AND BLOCK PREVENTIVES Builder

Slider as fatty acids and amines, as a preventive BLOCK 90% of inorganic compounds containing silicon dioxide on are used. Contribution of grain size distribution of preventive BLOCKS and oil absorption of matter is very important. Slider is used in conjunction with blocks fat absorption is important in preventive.

6. TECHNIQUES OF OPERATION OF POLYETHYLENE

Polyethylene plastic processing industry, the materials are the most common processing area.

• Film extrusion

• metal extrusion coating of paper

• Blow molding

• Rotational molding hands

• Injection molding

• Powder coatings

• Wire and cable is manufactured

• Pipe hose manufacturing

• Foam film manufacturing

• Masterbeç manufacturing

7. LOW DENSITY POLYETHYLENE

7.1. PRODUCTION TECHNOLOGY

In an autoclave or tubular LDPE tubular reactor, ethylene monomerlerinin 1200 to 3000 atm pressure and 130 to 350 ° C temperature, the organic peroxide is obtained with the help of polimerizasyonundan. O as catalyst in high pressure process

7.2. LDPE OF PRODUCTION PROCESS

High-pressure process for producing LDPE and peroxide and oxygen is used kabbalists. Figure 1 'LDPE' s production process can be seen. Polyethylene required to produce pure ethylene, pumps 150 MPa with the help of a pressing 190 º C in the tubular reactor is fed. At the same time the reactor is done to add to the catalyst. A reaction occurs in solution. Here comes the mixture separatörüne high pressure. Here, as low pressure polyethylene ethylene reactions have suffered is being separatörüne way, do not react to be fed back into the system before ethylene compressor, then is sent to the tubular reactor. separatöründen low pressure resulting product is fed ekstrudera. The products Ekstruderda mold, is cooled after kurutular ago.

7.3. LDPE OF PROPERTIES

Specific Weight 0.91 to 0.93 g / cm

4 'lerde synthetic rubber plant and also to foreign markets for the Tupras Yarımca verilmektedir.2 = CH2 (CH2 - CH2) n (Catalysts O2, temperature, pressure) of carbon in the polyethylene chain trans tab düzenlenmiştir. Polyethylene, a solvent-soluble and is cooled and crystallized single - crystals are obtained. Polymer chain determines the degree of branch if no crystal. Molecules in the crystal structure at Dal usually is more than you. Increases in polymer crystallinity increases hardness, mechanical and chemical properties will recover and increase resistance to liquid and gas. Melting index is inversely proportional to molecular weight. HDPE 'hardness and durability of the more leptin, melting flow index, or more düşüktür.2 peroxide kullanılır.3
Elasticity module from 0.1 to 0.26

Melting Point ° C from 98 to 120

Resistance Force 4.1 to 1.6

7.4. USE AREAS

LDPE;

• Agır service bags

• Greenhouse cover

• Packaging film

• Cable for cases

• Household goods, toys

• Pipe, hose, tube, bottle, cloth and metal coatings, rotations, molding materials

• All kinds of stress and shrink film

• Bags, napkin in the field for the plastic bag is used.

7.5. LDPE CONSUMPTION

Extrusion coating and film applications with LDPE LLDPE 's better is being used by mixing LDPE processability obtained due' eat a little reduction in the demand is observed.

Extrusion coating, blow molding and coating, wire and cable coatings used in the traditional market, such as LDPE, LLDPE with high process capability and clarity of resistance to this market has more to enter. Final product distribution of consumption in Figure 3 'is mis te data.

LDPE basis for field use, application and film forming packaging sector% of consumption is a 74'lük. Polyethylene film industry will continue to grow and the demand for LLDPE 's use of LDPE is mixed with will support this growth.

8. HIGH DENSITY POLYETHYLENE

High-density polyethylene to break, to break and parts of them as being lost resistance against high temperature and pressure to mold is needed.

8.1. PRODUCTION TECHNOLOGY

HDPE, titanium tetrachloride catalysts (Ziegler - Nata catalyst) and organometallic catalyst with the help of 10 to 20 atm pressure and 70 - 80 ° C temperature to obtain the results of ethylene polymerization. HDPE, low pressure in the working processes are manufactured. HDPE, has a branched structure.

8.2. HDPE OF PRODUCTION PROCESS

Low-pressure process to produce HDPE and ethylene as feed supply must be made with komonomer. Figure 2 at low pressure in the HDPE production process can be seen. Union Carbide's Unipol process is used. Pure ethylene with 1 - komonomeri liquid butane is fed to the reactor bed. At the same time the reactor is fed to the catalyst. Reactor at 100 º C at 690 kPa pressure from 2100 kPa 'interests. Not react in the fluid bed reactor with ethylene ago compressor suitable temperature and then pressed and cooled to come back to whether the system is fed. Reacting the resulting gas from the reactor product gas - the lock chamber will be installed on the heels. Here comes the product separator. Separators, products to be stored will be cleaned with nitrogen. The mean duration of stay of polymer in the reactor 3 to 5 are sold.

8.3. HDPE OF PROPERTIES

Specific Gravity 0.94 to 0.97 g / cm

3
Modules of elasticity from 0.41 to 1.24

Melting Point ° C 127 to 137

Based on Force 21 to 38

8.4. USE AREAS

HDPE;

• Household goods, toys

• Packaging film

• Pipes (rigid pipes, detergent and cosmetic bottle (opaque)), water, gas cans to

• Sheets, paper, fabric and metal coating materials in the rotational molding

• Vest type bags, plastic bags, Laminating, File bags

• Pressure water pipe, gas and sewerage

• Water distribution, sewerage, irrigation pipes in the areas of distribution network is used.

8.5. HDPE CONSUMPTION

The largest development in the technology of HDPE muti-stage reactors durability and is manufactured using a bimodal HMW HDPE developing at has. This type of film and blow molding applications to receive a share of LDPE and LLDPE market has been highly successful. Figure 4 Distribution of the final product use 'te was given. With a capacity of less than 5 liters bottle manufacturing of blow molding applications, about 40% of HDPE demand 'lık part has. These containers, detergents, liquid soap, shampoo, such as milk bottle has a wide range of use. Some areas the use of recycled polyethylene increased 1 Quality HDPE 'to limit the use of milk and fruit juice although growth will continue to use for the HDPE is estimated.

9. LINEAR LOW DENSITY POLYETHYLENE

9.1. PRODUCTION TECHNOLOGY

Recently, using low-pressure autoclave and tubular reactors are produced by LLDPE. LLDPE 's features LDPE from is quite different. Resistance to stress and strain LDPE what higher than, impact resistance is better. Heat resistance 15 ° C higher, processing more difficult. However, clarity, brightness and worse, is lower than the melting power. Production is carried out in the gas phase LLDPE process, the resulting resin, ethylene - is alfaolefin copolymer and has a linear structure. LLDPE at branch processing is not actually a lot of space in the machine direction is up. Shooting in the direction perpendicular to the elongation is low. While LLDPE grass, as hekzen and butene copolymer produced with.

9.2. ISLE TECHNOLOGY

LDPE and LLDPE processing techniques and processing techniques are the same, the press is only shoulder LLDPE LDPE request ekstruderlarında is not conventional. Therefore in LDPE LLDPE 40% are mixed in proportions of disengaging. LLDPE 'ni alone to process these products have been designed according to the need to use the new extruder.

9.3. USE AREAS

• Film extrusion ürü, garbage bags, agricultural-purpose heavy-duty bags, canvas, grocery bags, textile product packaging

• Injection molding products, household goods, toys production, stationery, electronics industry fittings

• Rotary molding products, various size containers, trash bins, portable Booths

• Blow molding products with various volume bottles, water closes with

9.4. LLDPE CONSUMPTION

Eastern Europe also needs LLDPE shows a rapid increase in recent years. Especially LDPE 'la use and in some cases, LLDPE' s preference to increased consumption.

LLDPE 's approximately 76% of' sI packaging packaging applications are being consumed.

LLDPE, LDPE film applications quickly 's are replaced. LLDPE 's

high flexibility, low temperature heat in the resistance against the high-purity

degree of clarity and high optical transmittance and sees a lot of interest.

About Plastic Packaging

About Plastic Packaging

Plastic
Plastic Polymer-based, be processed in liquid form and organic matter formed after hardening. More oil is produced from raw materials of plastics. Small molecule chemical means combined with the monomers are polymerised and this is the result of large molecular polymers occurs. Polymer additives are added to many plastics suitable for the purpose is achieved. Plastic easy workability, color, brightness, suitable for automatic production of, the plastic most

Encyclopedic knowledge about plastic
Plastic Polymer-based, be processed in liquid form and organic matter formed after hardening. More oil is produced from raw materials of plastics. Small molecule chemical means combined with the monomers are polymerised and this is the result of large molecular polymers occurs. Polymer additives are added to many plastics suitable for the purpose is achieved.

Plastic easy workability, color, brightness, suitable for automatic production of, the plastic used in various fields has led to the possibility. Plastic also can be very cheap goods. Strength of climatic conditions are better than metal. Phone from the body and hands, utensils, floor covering, bottles, furniture, industrial tools and many other materials are manufactured from plastic.

Emergence of plastic: Very Sella Since ancient times, was used as resin materials such as plastic. Americans in 1868 as a synthetic plastic made John W. By Hyatt, cellulose nitrate was obtained by mixing with camphor. This plastic material billiard balls, buttons, combs were made. Yet in the year 1909 bakelite American explorers, known as Leo Baekeland Ho phenol formaldehyde polymer found. Du Pont company in 1935 from the nylon polymers find a great new epoch. In the meantime, Polyvinyl chloride (PVC) and acrylic plastics were made and have been used. Du Pont Company in the year 1938 finds the teflon will replace the nearly metal features. Under high pressure steam uncovered Tetrafloretilen white powder obtained from the 800 ° C temperature resistant Teflon and is very durable and flexible to use the expanded area. Max Planck Institute in Germany in 1950 in the low pressure under the researchers named Karl Zevger easily obtained and has produced high-strength polyethylene plastic.

Classification of Plastics: Plastics are divided into three main classes:

1. Cellulosic plastics,

2. Of course, plastics,

3. Synthetic resin plastics.

Three main classes of plastics also are divided into different classes between them. Between cellulosic plastic cellulose acetate, cellulose ester asetobütirat, cellulose esters can be considered. Casein plastics, natural and plastic, was manufactured from milk, also called for süttaşı. Synthetic resin plastics as thermoplastic and thermoset plastics are the two groups.

Be made of plastic material to be formed at a time is heated to soften the time (thermoplastics) and hardens after being heated once again softened even without heating (Thermosetting) is divided into two classes.

Acrylonitrile-bütadiyenstiren into thermoplastics (ABS) plastics, acetal plastics, acrylic plastics, cellulose plastics, florplastikleri, Polyethylenes, polypropylenes, Polyvinyl chloride enter. Thermoset plastics into the amino plastics, epoxy resins, phenolic resins, polyurethanes enters.

Plastics additives: Plastic main material is a polymer. To be shaped and painted to burn plastic, oil, for the purpose of increasing resistance to moisture and is attended by various additives. To increase the strength of most plastic glass fiber is used. To increase the vibration resistance, plastics into the rubber, and is attended by particles. To reduce the cost of plastic into the chip mamülün powder, mica and asbestos dust is mixed. Heat and chemical resistance of plastics to chemical additives also are provided. The hardness is set with plastic dioktilftalat and similar compounds. Chlorine and bromine, with plastic side will not feature win. Process the pigment coloring plastics and paints (pigments) and dyes are made. For example, titanium dioxide, plastics can be used to give white color.

Plastic forming methods: plastic shapes to, heating and pressing molds through various methods is given. Plastic materials for this purpose automatic looms were manufactured. Plastic molding is done in three main method. These injection molding, transfer molding and squeezing-compression (ekstrusyon) is a method. Apart from these methods, there are also many other special forming procedures.

Injection dump: the most widely used method of shaping thermoplastics are injection procedures. 3 mm-sized cubes or granules thermoplastics cylinder from a reservoir enters the melting box. Here, hydraulic pistons with plastic being melted with the electric heater is removed from the mold. All these operations are carried out automatically the injection machines.

Transfer Molding: Injection molding procedures to increase the speed of production in large amounts in the same genus containing male and female molds are used shape. This type of thermoset plastics, especially applies to the casting. Spills onto the female mold plastics, from finding more time to solidify a heated molding pressed men.

Crimping-compression molding: injection molding plastic mold with the hydraulic piston to push through the process of this method as well as meat machines can perform endless spiral gear. Electrically heated to melt the plastic granules passes through. Toothpaste with liquid plastic worm is transferred to the mold as bored. Mold cooling process can be done to obtain the shaped plastic material.

Blowing molding: hollow bottle-shaped plastics, plastic materials with compressed air into the mold to obtain inflated. Blowing molding method, large-sized containers, barrels, is suitable for the manufacture of automobile fuel tank.

Plastic coating: Liquefied heated plastic into the metal material is removed branch inexpensive, decorative products are obtained.

Linoleum production: Plastic material is passed between rollers takes the form of spread sheets. Tablecloths, shower curtains are made from this method.

Problems with Plastic: Plastic materials are used again after being melted into the new plastic material to join at a rate of 25 per cent by state can be available to cast again. For this type of resistance will decrease only job is used in plastics easier. In this way, the cost price of plastic materials can be reduced. Thermosetting plastics can not be used again being melted.

Plastic materials used to package the food, is a very sensitive matter who is requesting. Small molecules of plastic, preserved in the alcohol, acidic foods zehirliyebilir.

Plastic materials, porcelain, glass, metal materials is quite high compared to the rate of radioactive substances. Plastic materials have been stored in the field of staff pay attention to these matters will not be running. Plastic materials that cause environmental pollution as the most important matter is acceptable.
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